1 Off Custom Manufacturing - No Volume High Mix
This was a management position that later turned into a consultant position. Some of the responsibilities included:
Health & Safety program (meet H&S/customer requirements, initiate machinery preventative maintenance, etc.)
Initiated reorder systems (kanban cards on items like brass fittings)
Mapped material & information flow
Developed work instructions for proprietary remanufacturing and complex processes (internal/external splines, spiders, gap sub setups, tool eye change)
Recruiting – set up a new recruiting process & consistently increased monthly applications from April – Aug 2014
Setup Reduction
Identified only operating between 25-56% of available time, opportunity to recover 44-75% availability/downtime, set goal to achieve 50% running time.
Initiated 5S to reduce search time (for tools, jaws, jigs) and support shorter changeovers
Managed initial stages of CNC machinery integration to facilitate program access through enterprise software to improve document integrity and reduce setup times / increase capacity by reducing download/upload time & establishing a central location to pull programs from
Initial analysis identifies 38-42% setup reduction available on first pass, which would increase capacity improving on time delivery
Level Operations
Current state:
no scheduling present, cannot determine job status; cannot obtain tooling externally to reduce setup time/increase capacity; operators interrupting foreman to find out next job
Counter measure: Heijunka (Levelling)
Job box set up in foreman’s office to fill with next job
How I Started in Business – Initial Investment & Startups
Leading the 1st Lean implementation – Low Volume High Mix
Leading the 2nd Lean Implementation – High Volume Low Mix
1 Off Custom Manufacturing - No Volume High Mix
Lean Product & Process Development – Technology Startup Ramp-up
Leading the 3rd Lean Implementation – LPPD heavy industry
ACL Repair & Regrown - InternalBrace Ligament Augmentation
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Documented my knee regrowth so people have access to current ACL repair methods
Documented my knee regrowth so people have access to current ACL repair methods
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