1 Off Custom Manufacturing - No Volume High Mix

This was a management position that later turned into a consultant position. Some of the responsibilities included:

  • Health & Safety program (meet H&S/customer requirements, initiate machinery preventative maintenance, etc.)

  • Initiated reorder systems (kanban cards on items like brass fittings)

  • Mapped material & information flow

  • Developed work instructions for proprietary remanufacturing and complex processes (internal/external splines, spiders, gap sub setups, tool eye change)

  • Recruiting – set up a new recruiting process & consistently increased monthly applications from April – Aug 2014

Setup Reduction

  • Identified only operating between 25-56% of available time, opportunity to recover 44-75% availability/downtime, set goal to achieve 50% running time.

  • Initiated 5S to reduce search time (for tools, jaws, jigs) and support shorter changeovers

  • Managed initial stages of CNC machinery integration to facilitate program access through enterprise software to improve document integrity and reduce setup times / increase capacity by reducing download/upload time & establishing a central location to pull programs from

  • Initial analysis identifies 38-42% setup reduction available on first pass, which would increase capacity improving on time delivery

 

Level Operations

Current state:

no scheduling present, cannot determine job status; cannot obtain tooling externally to reduce setup time/increase capacity; operators interrupting foreman to find out next job

Counter measure: Heijunka (Levelling)

Job box set up in foreman’s office to fill with next job

 

How I Started in Business – Initial Investment & Startups

Leading the 1st Lean implementation – Low Volume High Mix

Lean Healthcare

Distribution & Retail

Leading the 2nd Lean Implementation – High Volume Low Mix

1 Off Custom Manufacturing - No Volume High Mix

Lean Product & Process Development – Technology Startup Ramp-up

Leading the 3rd Lean Implementation – LPPD heavy industry

ACL Repair & Regrown - InternalBrace Ligament Augmentation

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Documented my knee regrowth so people have access to current ACL repair methods

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